Kickr Design Prototyping Capabilities

3D printed plastic part

3D Printing

3D printing is a manufacturing technique where a machine adds material layer-by-layer to build a part. At Kickr, we use 3D printers in a variety of applications. They can be used to directly print a plastic part, but we also use them to help create silicone molds for casting. We use FDM, SLA, and SLS printers to prototype parts with different properties depending on your needs. Contact us to speak to an engineer about our 3D printing services.

 
CNC Mill tool

CNC Machining

CNC, or Computer Numerical Control, milling is a common way to achieve precision parts at low volume by cutting them out of a larger piece of stock material using a computer-controlled rotary tool. At Kickr, we have multiple CNC mills that we use to cut high fidelity prototype parts out of aluminum, steel, wood, plastic, and many other materials. Contact us to learn more about our CNC machining services.

 
molded silicone part.png

Molding - Silicone, Urethane, and Other Resins

Sometimes, prototype parts need to be made of materials that are not available for 3D printing or CNC machining, including rubbers and urethane. At Kickr, we can use 3D printed or CNC milled parts to create a silicone mold of the part, allowing us to re-fill the cavity with a material of your choice, like rubber or hard plastic. The mechanical performance properties of these parts can vary greatly from other prototyping methods, and the best part is they can be used multiple times! To learn more about our silicone molding services, contact us today.

 
Reflow oven to solder PCBs and components at Kickr

Reflow oven to solder PCBs and components at Kickr

Electronics

Our electrical engineers are experts in hands-on assembly of the most complex electrical prototypes. At Kickr, we build functional breadboard prototypes for testing as well as hand-assemble PCBs at our shop in Atlanta. Our engineers work every day with high-tech sensors, wireless modules, cameras, batteries, and more to create prototypes for testing as well as the embedded firmware to control them. Contact us to learn more about our electrical prototyping services.

 

Software

Prototyping and getting early feedback on software solutions is vital, and at Kickr Design, our software engineers are able to develop usable experiences quickly for testing as well as polished mock-ups and demos for a variety of different applications. Contact us to learn more about our software prototyping services.

 

Other Fabrication Techniques

  • Soft goods & textile prototyping
  • Vacuum forming
  • Welding
  • Wiring & electrical
  • Woodworking & Carpentry
  • More
     
  • Ceramic casting
  • Decals
  • Foam-core & Ergonomic modeling
  • Metal bending
  • Painting, coating, & finishing
  • Powder coating

Are you interested in our prototyping services? Use the button below to get in touch with an expert!